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fix: [dev] 입고 강제생성 시 RM 원자재 매칭 + PT 재공품 재고 동시 생성

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김보곤
2026-03-22 10:27:21 +09:00
parent 3696cbe165
commit 973f26b81d
1 changed files with 159 additions and 74 deletions
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233
app/Http/Controllers/Api/V1/ReceivingController.php
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@@ -104,10 +104,13 @@ public function process(int $id, ProcessReceivingRequest $request)
}
/**
* [개발전용] 입고 강제 생성 (입고 + 재고 + 수입검사 한번에)
* [개발전용] 입고 강제 생성 (원자재 입고 + 재공품 재고 + 수입검사 한번에)
*
* POST /api/v1/dev/force-receiving
* Body: { item_id: number, qty?: number }
*
* PT(재공품) 품목이면 → material 속성에서 대응 RM(원자재) 찾아 입고 생성
* + 원래 PT 품목의 재고도 함께 생성 (자재투입 매칭용)
*/
public function forceCreate(Request $request)
{
@@ -147,97 +150,110 @@ public function forceCreate(Request $request)
$lotNo = $dateShort.'-'.str_pad($lotSeq, 2, '0', STR_PAD_LEFT);
$orderNo = 'PO-'.$dateShort.'-DEV'.str_pad(rand(1, 999), 3, '0', STR_PAD_LEFT);
// 1. Receiving 생성
// PT(재공품)이면 material 속성에서 RM(원자재) 찾기
$rmItem = null;
$receivingItem = $item; // 기본: 원본 품목으로 입고
$itemOptions = is_array($item->options) ? $item->options : (json_decode($item->options ?? '{}', true) ?: []);
$materialSpec = $itemOptions['material'] ?? null;
if ($item->item_type === 'PT' && $materialSpec) {
// "EGI 1.55T" → type=EGI, thickness=1.55
// "SUS 1.2T" → type=SUS, thickness=1.2
$cleanMat = preg_replace('/T$/i', '', trim($materialSpec));
if (preg_match('/^([A-Za-z]+)\s*([\d.]+)/', $cleanMat, $m)) {
$matType = $m[1];
$thickness = (float) $m[2];
// 품목명에서 길이 추출: "... 2438mm" → 2438
$length = null;
if (preg_match('/(\d{3,5})\s*mm/i', $item->name, $lm)) {
$length = (int) $lm[1];
}
// RM 품목 검색: 재질+두께 일치, 길이 일치 (있으면)
$rmQuery = Item::withoutGlobalScopes()
->where('tenant_id', $tenantId)
->where('item_type', 'RM')
->whereNull('deleted_at')
->whereRaw("JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.material_type')) = ?", [$matType]);
// 두께 정확 매칭 시도 → 근사 매칭 폴백
$rmExact = (clone $rmQuery)
->whereRaw("CAST(JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.thickness')) AS DECIMAL(5,2)) = ?", [$thickness]);
if ($length) {
$rmExact = $rmExact->whereRaw("CAST(JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.length')) AS UNSIGNED) = ?", [$length]);
}
$rmItem = $rmExact->first();
// 두께 근사 매칭 (±0.1)
if (! $rmItem) {
$rmApprox = (clone $rmQuery)
->whereRaw("ABS(CAST(JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.thickness')) AS DECIMAL(5,2)) - ?) <= 0.1", [$thickness]);
if ($length) {
$rmApprox = $rmApprox->whereRaw("CAST(JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.length')) AS UNSIGNED) = ?", [$length]);
}
$rmItem = $rmApprox->first();
}
// 길이 무관 매칭 (두께만)
if (! $rmItem) {
$rmItem = (clone $rmQuery)
->whereRaw("ABS(CAST(JSON_UNQUOTE(JSON_EXTRACT(options, '$.attributes.thickness')) AS DECIMAL(5,2)) - ?) <= 0.1", [$thickness])
->first();
}
if ($rmItem) {
$receivingItem = $rmItem;
}
}
}
// 공급업체 결정
$supplier = str_contains($receivingItem->name, 'SUS') ? '현대제철(주)' : '(주)포스코';
// 1. Receiving 생성 (RM 원자재 기준)
$receiving = Receiving::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
'receiving_number' => $receivingNumber,
'order_no' => $orderNo,
'order_date' => $date,
'item_id' => $item->id,
'item_code' => $item->code,
'item_name' => $item->name,
'supplier' => '(주)테스트공급업체',
'item_id' => $receivingItem->id,
'item_code' => $receivingItem->code,
'item_name' => $receivingItem->name,
'supplier' => $supplier,
'order_qty' => $qty,
'order_unit' => $item->unit ?: 'EA',
'order_unit' => $receivingItem->unit ?: 'EA',
'due_date' => $date,
'receiving_qty' => $qty,
'receiving_date' => $date,
'lot_no' => $lotNo,
'supplier_lot' => 'DEV-'.rand(1000, 9999),
'supplier_lot' => 'SUP-'.rand(1000, 9999),
'receiving_location' => 'A-01-01',
'receiving_manager' => '개발자',
'receiving_manager' => '관리자',
'status' => 'completed',
'remark' => '[개발전용] 강제 생성 입고',
'remark' => '[개발전용] 강제 생성 입고'.($rmItem ? ' (원자재 '.$rmItem->code.' → 재공품 '.$item->code.')' : ''),
'options' => [
'manufacturer' => str_replace('(주)', '', $supplier),
'inspection_status' => '적',
'inspection_date' => $date,
'inspection_result' => '합격',
'force_created' => true,
'original_pt_item_id' => $item->id,
'original_pt_item_code' => $item->code,
],
'created_by' => $userId,
'updated_by' => $userId,
]);
// 2. Stock 생성/갱신
$itemTypeMap = ['FG' => 'purchased_part', 'PT' => 'bent_part', 'SM' => 'sub_material', 'RM' => 'raw_material', 'CS' => 'consumable'];
$stockType = $itemTypeMap[$item->item_type] ?? 'raw_material';
$stock = Stock::withoutGlobalScopes()
->where('tenant_id', $tenantId)
->where('item_id', $item->id)
->first();
if ($stock) {
$stock->stock_qty += $qty;
$stock->available_qty += $qty;
$stock->lot_count += 1;
$stock->last_receipt_date = $date;
$stock->status = 'normal';
$stock->updated_by = $userId;
$stock->save();
} else {
$stock = Stock::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
'item_id' => $item->id,
'item_code' => $item->code,
'item_name' => $item->name,
'item_type' => $stockType,
'unit' => $item->unit ?: 'EA',
'stock_qty' => $qty,
'safety_stock' => 10,
'reserved_qty' => 0,
'available_qty' => $qty,
'lot_count' => 1,
'oldest_lot_date' => $date,
'location' => 'A-01-01',
'status' => 'normal',
'last_receipt_date' => $date,
'created_by' => $userId,
]);
// 2-A. 원자재(RM) Stock/StockLot 생성 (입고 이력용)
if ($rmItem && $rmItem->id !== $item->id) {
$this->createStockAndLot($rmItem, $tenantId, $qty, $userId, $date, $lotNo, $receiving, $orderNo, $supplier);
}
// 3. StockLot 생성
$nextFifo = (StockLot::withoutGlobalScopes()->where('stock_id', $stock->id)->max('fifo_order') ?? 0) + 1;
StockLot::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
'stock_id' => $stock->id,
'lot_no' => $lotNo,
'fifo_order' => $nextFifo,
'receipt_date' => $date,
'qty' => $qty,
'reserved_qty' => 0,
'available_qty' => $qty,
'unit' => $item->unit ?: 'EA',
'supplier' => '(주)테스트공급업체',
'supplier_lot' => $receiving->supplier_lot,
'po_number' => $orderNo,
'location' => 'A-01-01',
'status' => 'available',
'receiving_id' => $receiving->id,
'created_by' => $userId,
]);
// 2-B. 재공품(PT) Stock/StockLot 생성 (자재투입 매칭용)
$ptStock = $this->createStockAndLot($item, $tenantId, $qty, $userId, $date, $lotNo, $receiving, $orderNo, $supplier);
// 4. IQC 수입검사 생성 (합격)
// 3. IQC 수입검사 생성 (합격)
$inspectionNo = 'IQC-'.$dateShort.'-'.str_pad($inspSeq, 4, '0', STR_PAD_LEFT);
Inspection::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
@@ -247,13 +263,14 @@ public function forceCreate(Request $request)
'result' => 'pass',
'request_date' => $date,
'inspection_date' => $date,
'item_id' => $item->id,
'item_id' => $receivingItem->id,
'lot_no' => $lotNo,
'meta' => [
'quantity' => $qty,
'unit' => $item->unit ?: 'EA',
'item_code' => $item->code,
'item_name' => $item->name,
'unit' => $receivingItem->unit ?: 'EA',
'supplier_name' => $supplier,
'item_code' => $receivingItem->code,
'item_name' => $receivingItem->name,
'force_created' => true,
],
'items' => [
@@ -268,13 +285,81 @@ public function forceCreate(Request $request)
return [
'receiving_number' => $receivingNumber,
'lot_no' => $lotNo,
'item_code' => $item->code,
'item_name' => $item->name,
'rm_item_code' => $receivingItem->code,
'rm_item_name' => $receivingItem->name,
'pt_item_code' => $item->code,
'pt_item_name' => $item->name,
'qty' => $qty,
'available_qty' => $stock->available_qty,
'available_qty' => $ptStock->available_qty,
'matched_rm' => $rmItem ? true : false,
];
});
return ApiResponse::success($result, '입고 데이터가 강제 생성되었습니다.');
}
/**
* Stock + StockLot 생성/갱신 헬퍼
*/
private function createStockAndLot(Item $item, int $tenantId, int $qty, int $userId, string $date, string $lotNo, Receiving $receiving, string $orderNo, string $supplier): Stock
{
$itemTypeMap = ['FG' => 'purchased_part', 'PT' => 'bent_part', 'SM' => 'sub_material', 'RM' => 'raw_material', 'CS' => 'consumable'];
$stockType = $itemTypeMap[$item->item_type] ?? 'raw_material';
$stock = Stock::withoutGlobalScopes()
->where('tenant_id', $tenantId)
->where('item_id', $item->id)
->first();
if ($stock) {
$stock->stock_qty += $qty;
$stock->available_qty += $qty;
$stock->lot_count += 1;
$stock->last_receipt_date = $date;
$stock->status = 'normal';
$stock->updated_by = $userId;
$stock->save();
} else {
$stock = Stock::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
'item_id' => $item->id,
'item_code' => $item->code,
'item_name' => $item->name,
'item_type' => $stockType,
'unit' => $item->unit ?: 'EA',
'stock_qty' => $qty,
'safety_stock' => 10,
'reserved_qty' => 0,
'available_qty' => $qty,
'lot_count' => 1,
'oldest_lot_date' => $date,
'location' => 'A-01-01',
'status' => 'normal',
'last_receipt_date' => $date,
'created_by' => $userId,
]);
}
$nextFifo = (StockLot::withoutGlobalScopes()->where('stock_id', $stock->id)->max('fifo_order') ?? 0) + 1;
StockLot::withoutGlobalScopes()->create([
'tenant_id' => $tenantId,
'stock_id' => $stock->id,
'lot_no' => $lotNo,
'fifo_order' => $nextFifo,
'receipt_date' => $date,
'qty' => $qty,
'reserved_qty' => 0,
'available_qty' => $qty,
'unit' => $item->unit ?: 'EA',
'supplier' => $supplier,
'supplier_lot' => $receiving->supplier_lot,
'po_number' => $orderNo,
'location' => 'A-01-01',
'status' => 'available',
'receiving_id' => $receiving->id,
'created_by' => $userId,
]);
return $stock;
}
}