diff --git a/src/components/production/WorkOrders/documents/InspectionReportModal.tsx b/src/components/production/WorkOrders/documents/InspectionReportModal.tsx
index 7157921e..904c86c5 100644
--- a/src/components/production/WorkOrders/documents/InspectionReportModal.tsx
+++ b/src/components/production/WorkOrders/documents/InspectionReportModal.tsx
@@ -135,10 +135,17 @@ export function InspectionReportModal({
   const [selfTemplateData, setSelfTemplateData] = useState<InspectionTemplateData | null>(null);
 
   // props에서 목업 제외한 실제 개소만 사용 (WorkerScreen에서 apiItems + mockItems가 합쳐져 전달됨)
-  // props 데이터가 없거나 비어있으면 API 로딩 데이터를 fallback으로 사용
+  // ★ 반드시 workItems와 inspectionDataMap을 같은 소스에서 가져와야 key 포맷이 일치함
+  //   props: key = "${orderId}-node-${nodeKey}" (예: "18-node-1층/FSS-01")
+  //   API:   key = "report-item-${itemId}" (예: "report-item-42")
   const propFiltered = propWorkItems?.filter(w => !w.id.startsWith('mock-'));
-  const effectiveWorkItems = (propFiltered && propFiltered.length > 0) ? propFiltered : apiWorkItems ?? undefined;
-  const effectiveInspectionDataMap = (propInspectionDataMap && propInspectionDataMap.size > 0) ? propInspectionDataMap : apiInspectionDataMap ?? undefined;
+  const propHasWorkItems = propFiltered && propFiltered.length > 0;
+  const propHasInspectionData = propInspectionDataMap && propInspectionDataMap.size > 0;
+  const usePropsSource = propHasWorkItems && propHasInspectionData;
+  const effectiveWorkItems = usePropsSource ? propFiltered : apiWorkItems ?? undefined;
+  const effectiveInspectionDataMap = usePropsSource ? propInspectionDataMap : apiInspectionDataMap ?? undefined;
+
+
 
   // 목업 WorkOrder 생성
   const createMockOrder = (id: string, pType: ProcessType): WorkOrder => ({
diff --git a/src/components/production/WorkOrders/documents/TemplateInspectionContent.tsx b/src/components/production/WorkOrders/documents/TemplateInspectionContent.tsx
index 6618b071..26135c70 100644
--- a/src/components/production/WorkOrders/documents/TemplateInspectionContent.tsx
+++ b/src/components/production/WorkOrders/documents/TemplateInspectionContent.tsx
@@ -253,6 +253,42 @@ export const TemplateInspectionContent = forwardRef<InspectionContentRef, Templa
           }
         }
       });
+      // ★ 템플릿 버전 불일치 폴백: templateValues 키가 현재 템플릿과 맞지 않으면
+      //   레거시 필드(processingStatus, sewingStatus 등)를 컬럼 라벨로 매칭하여 복원
+      if (Object.keys(initial).length === 0) {
+        const hasAnyData = workItems.some((wi) => inspectionDataMap.get(wi.id));
+        if (hasAnyData) {
+          // 컬럼 라벨 → 레거시 필드 매핑
+          const labelToLegacy: Record<string, (d: Record<string, unknown>) => unknown> = {
+            '가공상태': (d) => d.processingStatus === 'good' ? 'ok' : d.processingStatus === 'bad' ? 'ng' : null,
+            '재봉상태': (d) => d.sewingStatus === 'good' ? 'ok' : d.sewingStatus === 'bad' ? 'ng' : null,
+            '조립상태': (d) => d.assemblyStatus === 'good' ? 'ok' : d.assemblyStatus === 'bad' ? 'ng' : null,
+            '절곡상태': (d) => d.bendingStatus === 'good' ? 'ok' : d.bendingStatus === 'bad' ? 'ng' : null,
+            '길이': (d) => d.length,
+            '높이': (d) => d.width,
+            '간격': (d) => d.gapStatus === 'ok' ? 'ok' : d.gapStatus === 'ng' ? 'ng' : null,
+          };
+
+          workItems.forEach((wi, rowIdx) => {
+            const itemData = inspectionDataMap.get(wi.id) as Record<string, unknown> | undefined;
+            if (!itemData) return;
+            for (const col of template.columns) {
+              const cellKey = `${rowIdx}-${col.id}`;
+              // 컬럼 라벨에서 번호 접두사 제거 후 매칭 (예: "① 길이" → "길이")
+              const labelClean = col.label.replace(/[①②③④⑤⑥⑦⑧⑨⑩\s]/g, '');
+              const matchEntry = Object.entries(labelToLegacy).find(([key]) => labelClean.includes(key));
+              if (!matchEntry) continue;
+              const val = matchEntry[1](itemData);
+              if (val == null) continue;
+              if (val === 'ok') initial[cellKey] = { status: 'good' };
+              else if (val === 'ng') initial[cellKey] = { status: 'bad' };
+              else if (typeof val === 'number') initial[cellKey] = { value: String(val) };
+              else if (typeof val === 'string') initial[cellKey] = { value: val };
+            }
+          });
+        }
+      }
+
       if (Object.keys(initial).length > 0) setCellValues(initial);
 
       // 부적합 내용 복원: 각 개소의 nonConformingContent를 수집